Create Specialty Finishes With Foil Embossing Dies

By Miranda Sweeney


Today, it requires something special to attract the attention of customers. Using specialty finishing techniques to give a job extra class is one way to do this. Foil embossing dies are available today that can transform certificates, stationery, presentation folders, pocket folders, product packaging and many other items.

When an image is embossed, this means that it is raised from the surrounding areas. A die is used for this process and heat and pressure are necessary. Different quality results are produced depending on the type of die used as well as the consistency of heat and pressure applied.

Foiling is a process of applying a metallic material to an image. The range of colours and textures of such material available today is huge. The die and the item to be foiled must be positioned accurately. When the heated die presses against the image, the foil which is sandwiched between the two is pressed onto it. Sometimes when heat is applied to foils and the paper being used is coated, heat can release certain gases that cause blistering and bubbling. It may be worthwhile to do a trial run.

It is possible for foiling and embossing to be accomplished in two steps or in one single step, depending on the dies used. For a simple image with a single level emboss, an etched flat stamp die may be used for the foiling and another die for the embossing. It is also possible to use a combination die which does both. There are many factors, such as registration, that are born in mind when deciding to do the process in one or two steps.

Another choice to make when considering buying a die is the type of metal used. If magnesium is used, it will be cheaper in price but it will not last as long and the effect is not as good with detailed designs. One made from copper is durable and can be successfully used for fairly detailed designs. However, if sharp bevels and sculpturing are required, a brass die may have to be used even if it takes longer to make and is more expensive.

The simplest die may be used to create a single level design. Others are available that can create more than one level. A sculptured die is used when various angles, curves and depths need to be created. A die also varies in depth. The deeper the die, the more the necessity for edges to be beveled or with pressure, it may cut right through the paper.

The type of paper used needs to be carefully considered when using specialty finishes. One need a paper that can stretch, such as a long fibered paper. Textured paper can be used effectively with the smooth, embossed image standing out well. However, a densely flecked paper can obscure an embossed image. The easiest paper to emboss is one that is thick and heavy.

When images are foiled and embossed, a touch of class is added and a raised three-dimensional impression is created. This can help any product to stand out from those around it and receive attention. Ready made dies are available and one can find these online. Choosing the die most suitable for a specific project is necessary for the best result, even if this involves extra expense.




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